Support case

Poor weld quality and inconsistent wire feeding with NXB-GEN-741-008 wire.

Industrial Robotics & Maintenance Parts case CASE-00348 ... The previous spool of the same wire worked flawlessly. ... Closed the case after confirming the resolution with the customer.

Resolution summary

Industrial Robotics & Maintenance Parts case CASE-00348 ... The previous spool of the same wire worked flawlessly. ... Closed the case after confirming the resolution with the customer.

Resolution steps
  1. Review the resolution summary and confirm the fault on the affected robot or cell.
Escalation path

Contact Barca Robotics support if the issue continues after you complete the recommended checks.

Related knowledge
Knowledge
TroubleshootingNXB-CBL-531-006
Troubleshooting Error W-1101: Poor Weld Quality and Wire Feeding Issues with Contact Tip NXB-GEN-742-004

... Error W-1101: Poor Weld Quality and Wire Feeding Issues with Contact Tip NXB-GEN-742-004 ... step guide to diagnose and resolve poor weld quality, inconsistent arcs, and wire feeding problems ...

Knowledge
TroubleshootingNXB-GEN-MIG431-008
Troubleshooting Error WLD-0115: Inconsistent Arc and Wire Feed Issues with MIG431-008 Torch

This error typically indicates an unstable welding arc, inconsistent wire feeding, or poor weld quality, which can disrupt production and lead to component defects.

Knowledge
TroubleshootingNXB-GEN-MIG431-004
Troubleshooting Error E-1104: Erratic Arc and Poor Weld Quality with MIG431-004 Torch

... Gas-Cooled Welding Torch when experiencing poor weld quality, often accompanied by robot controller ... . * **Inconsistent Wire Feeding:** The welding wire stutters, binds, or creates a "bird' ...

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